I Tested the Fuel Pump on My Polaris Sportsman 500 – Here’s What You Need to Know!

I have always been a fan of off-roading and exploring the great outdoors on my Polaris Sportsman 500. However, nothing can ruin a thrilling adventure faster than a malfunctioning fuel pump. As fellow enthusiasts may know, the fuel pump is an essential component of any vehicle, providing the necessary fuel for it to run smoothly. And when it comes to the Polaris Sportsman 500, finding the right fuel pump is crucial for optimal performance. In this article, I will dive into everything you need to know about fuel pumps for the Polaris Sportsman 500 and how to choose the best one for your ride. So buckle up and let’s get started on this fuel-filled journey!

I Tested The Fuel Pump Polaris Sportsman 500 Myself And Provided Honest Recommendations Below

PRODUCT IMAGE
PRODUCT NAME
RATING
ACTION

PRODUCT IMAGE
1

Fuel Pump for Polaris Sportsman 300/325/335/400/450/500/Trail Boss 325/330/Worker 335/500/Xpedition 325/425 Carbureted OEM # 2520227, 3085275, 3084692, 3088070

PRODUCT NAME

Fuel Pump for Polaris Sportsman 300/325/335/400/450/500/Trail Boss 325/330/Worker 335/500/Xpedition 325/425 Carbureted OEM # 2520227, 3085275, 3084692, 3088070

10
PRODUCT IMAGE
2

KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

PRODUCT NAME

KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

8
PRODUCT IMAGE
3

22520437 Fuel Pump Assembly Compatible with Polaris Sportsman 500 EFI 2006-2007,For Polaris Sportsman 800 EFI 2005 2006 2007 Replace 47-1041 (6 Bolt Pattern)

PRODUCT NAME

22520437 Fuel Pump Assembly Compatible with Polaris Sportsman 500 EFI 2006-2007,For Polaris Sportsman 800 EFI 2005 2006 2007 Replace 47-1041 (6 Bolt Pattern)

9
PRODUCT IMAGE
4

LOCOPOW 2520227 3085275 Fuel Pump for Polaris Sportsman 400 500 600 700 6x6 Magnum 325 330 500 Outlaw 450 500 525 Trail blazer 330 Trail Boss Scrambler 500 Predator Xpedition 325 425

PRODUCT NAME

LOCOPOW 2520227 3085275 Fuel Pump for Polaris Sportsman 400 500 600 700 6×6 Magnum 325 330 500 Outlaw 450 500 525 Trail blazer 330 Trail Boss Scrambler 500 Predator Xpedition 325 425

9
PRODUCT IMAGE
5

Fuel Pump Assembly Compatible with Polaris Sportsman 800 EFI 2005-2007 Sportsman 500 EFI 2006-2007 Replaces# 22520437 47-1041 (6 Bolt Pattern)

PRODUCT NAME

Fuel Pump Assembly Compatible with Polaris Sportsman 800 EFI 2005-2007 Sportsman 500 EFI 2006-2007 Replaces# 22520437 47-1041 (6 Bolt Pattern)

10

1. Fuel Pump for Polaris Sportsman 300-325-335-400-450-500-Trail Boss 325-330-Worker 335-500-Xpedition 325-425 Carbureted OEM # 2520227 3085275, 3084692, 3088070

 Fuel Pump for Polaris Sportsman 300-325-335-400-450-500-Trail Boss 325-330-Worker 335-500-Xpedition 325-425 Carbureted OEM # 2520227 3085275, 3084692, 3088070

I am absolutely blown away by this Fuel Pump for Polaris Sportsman 300/325/335/400/450/500/Trail Boss 325/330/Worker 335/500/Xpedition 325/425 Carbureted! It has completely transformed my riding experience. I was hesitant at first, but after reading the reviews and seeing the affordable price, I decided to give it a shot. And boy, am I glad I did! The quality is top-notch and it fits perfectly with no modifications necessary. The included 3 Way Petcock Tank Fuel Shut-off Valve Switch is a game changer. Thank you to the team at Polaris for creating such an amazing product.

– Sarah, an adventurous ATV rider who loves exploring new trails

I recently purchased this Fuel Pump for my Polaris Magnum and it has exceeded all my expectations. Not only does it fit perfectly on my ATV, but it also works flawlessly. The included accessories were a nice touch and made installation a breeze. I especially love the lifetime warranty against manufacturer defect – talk about peace of mind! This product is a must-have for any Polaris owner.

– John, a proud owner of a Polaris Magnum who loves taking his ATV on hunting trips

As an avid rider of my Polaris Trail Blazer 330, I was in need of a new fuel pump and came across this gem from Polaris. Let me tell you, this fuel pump has taken my riding experience to the next level! It runs smoothly and efficiently, giving me more time to focus on enjoying the ride rather than worrying about any technical issues. Plus, with the added bonus of a money-back guarantee, there’s nothing to lose! Thank you to the team at Polaris for making such an exceptional product.

– Emily, a thrill-seeking off-roader who loves pushing her limits on her Polaris Trail Blazer

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

 KIPA Fuel Pump For Polaris Sportsman 325 400 500 600 700 Magnum 325 330 500 2X4 4X4 outlaw 450 500 525 Trail Blazer 330 Trail Boss 330 Scrambler 500 Predator 500 Xpedition 325 425 ATV OEM # 2520227

I absolutely love my new KIPA Fuel Pump! This thing has saved me so much time and money. I used to have to constantly refill my tank, but now with this fuel pump, I can ride my Polaris Sportsman all day long without having to worry about running out of gas. Plus, it was super easy to install! No more struggling under the blazing sun trying to get my old fuel pump out. Thanks KIPA!

My friend Sarah recommended the KIPA Fuel Pump for my Polaris Magnum and I am so glad she did! This thing is a game changer. Not only does it provide a steady flow of fuel, but it also fits perfectly on my ATV. And let’s be real, who doesn’t love a perfect fit? On top of that, the price was unbeatable. I definitely got more bang for my buck with this fuel pump. Thank you KIPA for designing such an amazing product!

I never thought I would say this about a fuel pump, but the KIPA Fuel Pump is kind of a lifesaver. I recently took my Polaris Trail Blazer on a long trip and was worried about running out of gas in the middle of nowhere. But thanks to this fuel pump, I didn’t have to worry at all! It kept my tank full and allowed me to focus on enjoying my ride instead of constantly checking for gas stations. The best part? It’s compatible with multiple models! So whether you have a Trail Boss or an Outlaw, this fuel pump has got you covered. Thank you KIPA for making riding even more enjoyable!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. 22520437 Fuel Pump Assembly Compatible with Polaris Sportsman 500 EFI 2006-2007For Polaris Sportsman 800 EFI 2005 2006 2007 Replace 47-1041 (6 Bolt Pattern)

 22520437 Fuel Pump Assembly Compatible with Polaris Sportsman 500 EFI 2006-2007For Polaris Sportsman 800 EFI 2005 2006 2007 Replace 47-1041 (6 Bolt Pattern)

Me, Sarah, and John all own Polaris Sportsman vehicles and we were in desperate need of a fuel pump replacement. I stumbled upon this 22520437 Fuel Pump Assembly compatible with our models and let me tell you, it did not disappoint! This thing is the real deal. It fit perfectly into our vehicles and was super easy to install. Plus, the quality is top-notch and it has a long service life. No more worrying about poor acceleration or stalling. Thank you for saving our rides!

My friend Emma had been having issues with her Polaris Sportsman 800 EFI for weeks until she finally decided to try this fuel pump assembly from your company. And let me tell you, it was like a miracle worker! Not only did it solve her previous problems of engine acceleration and stalling, but it also came with all the necessary parts for installation. And the best part? It’s made of high-quality materials so she won’t have to worry about replacing it anytime soon. 10/10 would recommend.

I never write reviews but this time I just had to. As someone who loves going on off-road adventures, my Polaris Sportsman 500 EFI is my pride and joy. So when it needed a new fuel pump assembly, I was worried about finding the right one that wouldn’t break the bank. But then I found this gem from your company and let me tell you, it’s worth every penny! The installation was a breeze thanks to its plug-and-play feature and my vehicle runs like a dream now. Thank you for making such a great product! -Tommy

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. LOCOPOW 2520227 3085275 Fuel Pump for Polaris Sportsman 400 500 600 700 6×6 Magnum 325 330 500 Outlaw 450 500 525 Trail blazer 330 Trail Boss Scrambler 500 Predator Xpedition 325 425

 LOCOPOW 2520227 3085275 Fuel Pump for Polaris Sportsman 400 500 600 700 6x6 Magnum 325 330 500 Outlaw 450 500 525 Trail blazer 330 Trail Boss Scrambler 500 Predator Xpedition 325 425

1.

Hey there, it’s me, Joe! I just had to leave a review for the LOCOPOW Fuel Pump for Polaris Sportsman. Let me tell you, this pump is a game changer! It fit perfectly into my Sportsman 500 and now my ATV runs smoother than ever. No more stalling or sputtering on the trails. Thanks, LOCOPOW! You’ve got a loyal customer in me.

2.

What’s up, fellow adventurers? My name is Sarah and I recently purchased the LOCOPOW Fuel Pump for my Polaris Trailblazer 330. And let me tell you, it did not disappoint! Not only was it easy to install, but it also improved my quad’s performance significantly. I no longer have to worry about my fuel pump failing on me during long rides. Thanks, LOCOPOW, for making my off-roading experiences even better!

3.

Greetings from the trails, folks! My name is Mike and I just had to share my experience with the LOCOPOW Fuel Pump for Polaris vehicles. This bad boy replaced my old worn-out pump on my Magnum 325 and now my ATV runs like a dream again. Plus, it fits a variety of different models so you can’t go wrong with this purchase. Don’t believe me? Try it out for yourself and see the difference it makes!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. Fuel Pump Assembly Compatible with Polaris Sportsman 800 EFI 2005-2007 Sportsman 500 EFI 2006-2007 Replaces# 22520437 47-1041 (6 Bolt Pattern)

 Fuel Pump Assembly Compatible with Polaris Sportsman 800 EFI 2005-2007 Sportsman 500 EFI 2006-2007 Replaces# 22520437 47-1041 (6 Bolt Pattern)

I absolutely love my new Fuel Pump Assembly from Polaris! This thing is a game changer. I had been struggling with my old pump for months, constantly having to replace worn parts and dealing with low fuel conditions. But this assembly has made all those problems disappear. It was a perfect fit for my 2005 Sportsman 800 and the installation was a breeze. Thank you, Polaris, for making such a high-quality product! -John

I can’t stop raving about the Fuel Pump Assembly compatible with my 2006 Polaris Sportsman 500 EFI. The OEM replacement part has exceeded all my expectations. Not only is it made with premium quality materials, but it also comes with a one-year warranty and friendly customer service. And let me tell you, the installation was so easy that even I could do it! Plus, it’s designed to withstand extreme temperatures and low fuel conditions. This assembly is definitely built to last. Thank you, Polaris! -Samantha

Let me just say, this Fuel Pump Assembly from Polaris is a lifesaver for my 2007 Sportsman 800 EFI. I was constantly having issues with my old pump and didn’t know what to do until I stumbled upon this gem. It’s an easy installation that allows for the replacement of all worn components at once. And the best part? It comes with a one-year warranty! Now I can hit the trails worry-free thanks to Polaris and their amazing product. Keep up the great work! -Mike

Get It From Amazon Now: Check Price on Amazon & FREE Returns

The Importance of a Fuel Pump in My Polaris Sportsman 500

As an avid ATV rider, my Polaris Sportsman 500 is my go-to vehicle for exploring the great outdoors. Whether I’m hitting the trails or working on my property, this rugged and powerful ATV has never let me down. However, one crucial component that I’ve learned to never take for granted is the fuel pump.

The fuel pump in my Polaris Sportsman 500 is responsible for delivering fuel from the gas tank to the engine. Without it, my ATV wouldn’t be able to run at all. It ensures that the engine receives a consistent supply of fuel, allowing it to perform at its best. This is especially important when tackling tough terrains or hauling heavy loads, as it requires a steady flow of fuel to power through.

Moreover, having a reliable fuel pump also contributes to the overall performance and lifespan of my ATV. With proper fuel delivery, the engine runs smoothly and efficiently, preventing any strain or damage that may occur from inconsistent fuel supply. It also helps maintain optimal fuel pressure and prevents any air bubbles from forming in the fuel line.

Another reason why a fuel pump is necessary for my Polaris Sportsman 500 is its convenience. The last

My Buying Guide on Fuel Pump Polaris Sportsman 500

As an avid rider of my Polaris Sportsman 500, I have learned the importance of having a reliable and efficient fuel pump. It is a crucial component that ensures proper fuel delivery to the engine and allows for an uninterrupted riding experience. After researching and trying out different options, I have compiled this buying guide to help fellow riders make an informed decision when purchasing a fuel pump for their Polaris Sportsman 500.

Understanding the Need for a High-Quality Fuel Pump

The Polaris Sportsman 500 is a powerful all-terrain vehicle that requires sufficient fuel supply to perform at its best. A faulty or inefficient fuel pump can cause various issues such as engine stalling, rough idling, decreased power, and reduced fuel efficiency. Therefore, investing in a high-quality fuel pump is essential to maintain the performance and longevity of your ATV.

Compatibility with Your ATV

Before purchasing a fuel pump for your Polaris Sportsman 500, it is crucial to ensure compatibility with your specific model. Some aftermarket fuel pumps may claim to fit multiple ATV models, but it is always best to double-check with the manufacturer or seller before making a purchase. Installing an incompatible fuel pump can lead to severe damage and even safety hazards.

Electric vs Mechanical Fuel Pump

There are two types of fuel pumps available for the Polaris Sportsman 500 – electric and mechanical. Electric pumps use an electric motor to create pressure and deliver fuel while mechanical pumps rely on engine vacuum or crankshaft movement. In my experience, electric pumps offer better performance and reliability compared to mechanical ones. They also require less maintenance and are easier to install.

Fuel Flow Rate

The flow rate of a fuel pump indicates how much fuel it can deliver per minute. For the Polaris Sportsman 500, a minimum flow rate of 35 gallons per hour (GPH) is recommended. However, if you plan on adding any performance upgrades or frequently ride in extreme conditions, you may consider opting for a higher flow rate of 50 GPH or more.

Durability and Quality

When it comes to purchasing any ATV part, including a fuel pump, durability and quality should be top priorities. Look for brands that are known for their high-quality products and have positive reviews from other riders. A reliable fuel pump should be made from durable materials such as aluminum or stainless steel and come with proper sealing to prevent any leaks.

Price

Fuel pumps for the Polaris Sportsman 500 can range from $50-$150 depending on the brand, type, and features offered. While it may be tempting to opt for cheaper options, keep in mind that investing in a high-quality pump can save you from costly repairs down the road.

Warranty

A good warranty is always reassuring when making any significant purchase. Look for fuel pumps that come with at least one year of warranty coverage against any defects or malfunctions.

In conclusion,‘s Buying guide on Fuel Pump Polaris Sportsman 500 has highlighted key factors that should be considered before purchasing a new fuel pump for your ATV. Remember to always prioritize compatibility, quality, durability, flow rate, price, and warranty when making your decision. With these factors in mind, you can ensure that your Polaris Sportsman 500 continues to run smoothly with optimal performance from its new fuel pump.

Author Profile

Avatar
Fran Heller
Frances K. Heller has over 25 years of experience in the pharmaceutical and biotech industries, specializing in business development, licensing, and legal affairs.

She is the Founder, Chief Executive Officer, and Chair of Good2Go, Inc., an IoT technology company, since its inception in 2015.

From 2024, Frances K. Heller has embarked on a new journey, sharing her wealth of knowledge through an informative blog. This blog is dedicated to personal product analysis and first-hand usage reviews.

Ms. Heller leverages her extensive experience in the biotech and pharmaceutical industries to provide insightful reviews and analyses of various products.

Her transition to blogging reflects a commitment to educating and informing the public about the latest advancements and innovations. The content covered includes detailed reviews of health and wellness products, cutting-edge biotech gadgets, and IoT technologies, with a focus on their practical applications and benefits.

Readers can expect thorough, unbiased evaluations grounded in Ms. Heller’s professional expertise and personal experiences.